Infrastructure

We serve the community by providing high quality disposable medical devices and our extraordinary leaders and employees make it all possible. Kutch Medisurge Industries is a professionally run with its leadership team comprising of professionals hired from the best companies in the industry

Manufacturing Process-Stores

The Cleanly mainatained store uses the latest material managment techniques. The incoming materials are subjected to through inspection , before acceptance. There is centralized material handling system to convey the raw materials from stores to the injection moulding, to prevent contamination of the process area.

Injection Moulding

Latest Microprocessor controlled injection moulding are installed for syringes of various sizes from 2 ml to 50 ml. Relevant Qualityy checks are carried out before transferring the syringes to the next stage.

Printing and Assembly

The Components received from the injection moulding department are feeding into the specially designed printing and assembly machin, using Korean technology, where the syringes are printed with graduations and then assembled.

Manual Inspection

The assembled syringes are subjected to 100% quality inspection by trained inspection team to check the printing and proper functioning of the syringe.

Clean Room

A clean room of class 10000 is maintained throught the process. Frequent tests for air particle count and micro organism count are carried out to attain the prescribed standards. A separate air handling unit with centralized air conditioning, air shower, well distributed laminar flow system and stringent clean room procedures followed by our employees leads to ultimate cleanliness inside the process area.

Ribbon Packing

Syringes are also packed in laminated film made with PET and PE, commercially called Ribbon Pack. The Ribbon Packs are later subjected to 100% sterilization chamber, where the E.O. gas enters the Ribbon Packs through the filter paper and the sits created on the laminated film.

Sterilization

The unit packed syringes and needles are packed in cartons and sterilized in the sterilization chamber conforming to the prescribe standards. Every sterilization is monitored with reference to chemical indicators and biological testing procedures. All the sterilized packs are kept under qurantine tiil the same passes the sterility, non-pyrogenity and non-toxocity tests.

Quality Team

Our quality cotrollers put in their best effortd to bring out products of high quality. We use the best quality systems and GMP at every stage, from the receipt of raw materials to finished products, to ensure production of stringes of very high quality.

Plant Production Capacity

Injection Moulding More Than 5,00,000 pcs/24 hrs
Injection Moulding More Than 5,00,000 pcs/24 hrs
Graduated Scale Printing 24000 ,pcs?hrs
Assembly 24000,pcs/hrs
Ribbon Packing 30,000 pcs/hrs
Total plant Capacity More Than 5,00,000 pcs/24 hrs
Total plant Capacity(Annum) APX 15,00,00,000 pcs/Annum

Management Team

The management team is an apex body at Kutch Medisurge Industries that oversees Company's functioning. The team deliberates on important Company issues steering it in the right direction. The team ensures that all decisions are taken in the best interest of the organisation. Issues are discussed, analysed and concluded through exchange of ideas, reflecting the Company's philosophy of participative management.

Quality

Kutch Medisurge Industries's Quality System encompasses an exhaustive series of tests and inspection at different stages in the manufacturing cycle. Our manufacturing plant conforms to GMP and ISO standards. The discipline of this standard is evident in the physical ambience of our plant, the air and water quality, manufacturing technology, packaging and the sterilization process.

Special micro and HEPA filters at all air handling units ensure minimal contamination in the manufacturing areas. All clean rooms are provided with air showers at the entrance to ensure a dust-free environment. We have installed the latest technology automated machines in our plant. The superior assembly and packaging machines ensure repeatability and consistency in product quality.

We use Ethylene Oxide gas to sterilize the products, as per ISO / IS standards. The entire process is automated and computerized. Each batch is well documented for the sterilization cycle and released for dispatch after written approval of a senior Quality Assurance official. Our products are packed to ensure minimal risk of contamination or damage during transportation.

our products comply with International Quality Standards, the testimony to this fact is the below certificates it has to its credit:

Data to enrich your events

Rudri Pooja Hawan (2021-22)